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 Thermion Systems International, Inc.
Thermion® flexible heating elements can be used in a wide variety of applications and environments. Since the technology was developed for the aerospace industry several years ago, Thermion heaters have delivered unmatched performance, durability, safety and convenience. Thermion flexible heating material is a thin, conductive textile consisting of nickel coated carbon fibers formed into a nonwoven fabric. It is manufactured using a specialized paper making technology, precisely controlled to produce a fabric with the desired material weight, thickness, and electrical resistivity. Thermion fabric may be laminated in a variety of thermoplastic, thermosetting, elastomeric, composite or other sheet film materials, as appropriate to the environmental conditions of your application. Using roll stock and a final sizing operation, Thermion can be configured to virtually any shape and size, making economical mass production a reality. This highly automated process lends itself to high volume, low cost manufacturing. A Thermion heating element can replace most conventional foil or wire elements with a continuous, precise source of uniform heat across a small or large area for a fraction of the cost.
 Because of the random conductive paths inherent in the fabric, Thermion heaters provide better thermal uniformity than other flexible heater products. Its low thermal mass makes it extremely responsive in heat-up and cool-down cycles. A Thermion heater is highly resistive to mechanical damage and thermal fatigue because it does not rely on a single conductor. Aerospace derived technology utilized in To enhance safety, temperature sensitive industrial and commercial applications. can be added to the heater to identify when the surface is hot and avoid burns to the user. Furthermore, since the Thermion fabric can be encapsulated in a wide variety of materials, a custom element can be manufactured to meet the exact needs of your application.
 Designing a custom Thermion heater is simple. All you need is the required shape, size, power and environmental conditions. Thermion Systems' engineers will do the rest. If no special materials are required, prototype units can be delivered in two weeks or less. There are also no tooling or engineering charges to worry about. Thermion Systems only manufactures custom products, therefore giving you the exact shape, size and power you need. There is no reason to sacrifice performance with someone else's stock heater. Contact us and find out how Thermion can help you.
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